OVERALL OBJECTIVE: To present information, explanations, demonstrate procedures and techniques, and provide instruction which enables program participants to operate, inspect and maintain the compressors and compressor systems at the work site.
DURATION: From 2 to 5 days of delivery depending on the COMPANY'S selection of compressor types, content and depth on content and hands-on practice.
TRAINING GUIDELINES: Delivered on site and covers all aspects of compressors, for tradespersons. Local COMPANY content with on site compressor equipment, situations and discussions.
The compressor systems program may include any or all of the following.
I. Introduction to the Principles Of Air
A. Basic Air Principles
B. Compressed Air
C. Basic Compressor Operation
II. Types Of Compressors
A. Compressor Basics
B. Sequence of Operation
C. Reciprocating and Rotary Compressors
D. Compressor Accessories
E. Heat Exchangers
F. Fans
G. Pressure Vessels
III. Safety
A. OSHA
B. Local Safety Concerns
IV. Equipment Isolation For Work
A. Local Isolation Items
B. Mechanical & Electrical Print
Reading & Review
V. Maintenance Procedures & Inspection Items
A. On Site Inspection Sheets &
Maintenance Procedures
B. Review/Edit of Inspection Sheets
C. Daily, Weekly, Monthly, Annual
Inspection Items
VI. Lubrication
A. On Site Types
B. Safe Handling
C. Inspecting & Changing Oils
VII. Filters
A. On Site Types
B. Inspection
C. Filter Changes
VIII. Intercoolers and Aftercoolers
A. Cooling System Operation
B. Inspection & Maintenance
IX. Unloading Systems & Dump Valves
A. On Site Types
B. Operation
C. Inspection & Maintenance
X. Compressor Valves
A. On Site Inspection
B. Changing or Rebuilding if Applicable
XI. Drives/Belts
A. Inspection
B. Changing
C. Alignment
XII. Troubleshooting
A. Operator Annunciation's
B. Alarms & Trips
B. Mechanical/Electrical Problems
XIII. Instrument Air Dryers
A. Purpose
B. On Site Types
C. Operation
C. Inspection & Switching
XIV. Relief Valves/Receiver Tanks
A. General/Local Rules and Procedures
XV. Gauges/Switches
A. Calibrating and Checking as Required On Site
XVI. Compressor Piston, Rings, Bearings
A. Inspection/Maintenance
VII. Filters
D. On Site Types
E. Inspection
F. Filter Changes
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