Overall Objective: To present information explanations, demonstrate techniques, and provide instructions on all levels of welding.
Duration: From two days to three weeks of delivery depending on the company's selection of content and depth of content, hands-on practice.
Training Guidelines: Delivered on site and covers all aspects for the trades persons.
The Welding Program may include any or all of the following:
¨ Welder Training Courses on Level C, Level B, Level A Classification.
¨ Introduction and Program Orientation
¨ Oxy-Fuel Cutting, Gas Welding, and Braze Welding.
¨ Blueprint Reading 1, Blueprint Reading 2, Blueprint Reading 3.
¨ Mathematics, Material Handling, Welding Codes, Standards, and Specifications.
¨ Welding Metallurgy 1, Welding Metallurgy 2, Welding Metallurgy 3.
¨ Air Carbon Arc Gouging, Quality Control, and Inspection Procedures.
¨ SMAW 1, SMAW 2, SMAW 3, GMAW 1, GMAW 2, and FCAW 1, FCAW 2, GTAW 1, GTAW 2, Cast Irons, Hard Facing, Alloy Welding, Industrial Ceramics, Fusion, and Cold Spray Systems.
Welder Training Program Modules and Goals
Level C
Module P1 Introduction and Program Orientation
1. Use safe work practices
2. Identify hand tools and their uses
3. Identify power tools and their uses
4. Use hand and power tools
Module P2 Oxy-Fuel Cutting
1. Describe the oxy-fuel gas cutting process and its applications
2. Describe oxy-fuel gas cutting equipment
3. Assemble, ignite and shut down, and maintain oxy-fuel gas cutting equipment
4. Perform freehand and guided cuts on mild steel plate, sheet, and pipe
5. Perform cuts with cutting machines
Module P3 Gas Welding and Braze Welding
1. Describe the fusion welding, braze welding, and brazing processes, and their applications
2. Identify filler rods, fluxes, and tips for fusion welding, brazing, and braze welding
3. Fusion weld stringer beads in the flat position on mild steel plate
4. Fusion weld fillet welds on mild steel sheet
5. Fusion weld groove welds on mild steel sheet
6. Fusion weld groove welds on mild steel pipe
7. Braze weld fillet welds on mild steel sheet
8. Braze weld groove welds on mild steel plate
9. Braze weld and fusion weld groove welds on gray cast iron
10. Silver braze on similar and dissimilar metals
Module P4 Shielded Metal Arc Welding (SMAW I)
1. Describe shielded metal arc welding and its applications
2. Identify shielded metal arc welding equipment and its operation
3. Identify mild steel electrodes for shielded metal arc welding
4. Identify basic joint design and weld positions
5. Identify the causes of faults and distortion in welds and methods for their prevention and control
6. Shielded metal arc weld beads in the flat position
7. Shielded metal arc weld fillet welds on mild steel plate
8. Shielded metal arc weld fillet welds on mild steel sheet
9. Shielded metal arc weld groove welds on mild steel plate
10. Hardsurface and hardface in the flat position on mild steel plate
11. Shielded metal arc weld groove welds in the flat 1G position on gray cast iron
Module P5 Air Carbon Arc Gouging
1. Describe the air carbon arc cutting process
2. Describe air carbon arc cutting equipment
3. Gouge using the air carbon arc cutting process
4. Describe the plasma arc cutting process
5. Describe plasma arc cutting equipment
6. Perform cuts using plasma arc
Module P6 Gas metal Arc Welding (GMAW I) and Flux Cored Arc Welding (FCAW I)
1. Describe the gas metal and flux cored arc welding process
2. Describe gas metal arc welding and flux cored arc welding equipment
3. Identify electrode wires for GMAW and FCAW
4. Gas metal arc weld fillet welds on mild steel plate
5. Gas metal arc weld fillet and groove welds on mild steel sheet
6. Gas metal arc weld groove welds on mild steel plate
7. Flux cored arc weld fillet welds on mild steel plate
8. Flux cored arc weld groove welds on mild steel plate
9. Gas metal arc weld fillet and groove welds using alternate shielding gases
10. Gas metal arc weld fillet welds on aluminum plate
Module RK1 Material Handling
1. Identify materials handling equipment
2. Identify materials handling procedures
3. Move materials
Module RK2A Blueprint Reading I
1. Sketch basic objects using orthographic projection
2. Sketch isometric drawings of basic objects
3. Sketch a dimensioned drawing
4. Identify common welding symbols and bolted connections
5. Interpret structural drawings
Module RK2B Mathematics
1. Solve problems involving fractions
2. Solve problems involving decimals
3. Use metric measurement
4. Solve problems involving percent
5. Calculate roots and powers
6. Solve problems involving geometric formulas
7. Solve problems involving angles, triangles, and geometric constructions
Module RK3 Welding Metallurgy 1
1. Identify the mechanical and physical properties of metals
2. Describe iron and steel
3. Identify metals
Level B
Module P7 Shielded Metals Arc Welding (SMAW II)
1. Shielded metal arc weld groove welds on mild steel plate
2. Shielded metal arc weld groove welds on mild steel pipe
Module P8 Gas Metal Arc Welding (GMAW II)
1. Review safety requirements and welding variables for gas metal arc welding
2. Gas metal arc weld fillet welds on aluminum plate
3. Gas metal arc weld groove welds on aluminum plate
Module P8 Gas Metal Arc Welding (GMAWII) Continued
4. Gas metal arc weld groove welds on mild steel plate
5. Gas metal arc weld groove welds on mild steel pipe
Module P9 Flux Cored Arc Welding (FCAW II)
1. Review safety requirements and welding variables for flux cored arc welding
2. Gas metal arc weld fillet welds on aluminum plate
3. Gas metal arc weld groove welds on aluminum plate
4. Gas metal arc weld groove welds on mild steel plate
5. Gas metal arc weld groove welds on mild steel pipe
Module P10 Gas Tungsten Arc Welding (GTAW I)
1. Describe the gas tungsten arc welding process and its applications
2. Identify and assemble gas tungsten arc welding equipment
3. Gas tungsten arc weld fillet welds using mild steel filler rod on mild steel plate
4. Gas tungsten arc weld groove welds using mild steel filler rod on mild steel plate
5. Gas tungsten arc weld fillet welds using stainless steel filler rod on stainless steel sheet
6. Gas tungsten arc weld groove welds using mild steel filler rod on stainless steel sheet
7. Gas tungsten arc weld fillet welds using aluminum filler rod on aluminum sheet
8. Gas tungsten arc weld groove welds using aluminum filler rod on aluminum plate
Module RK4 Welding Quality Control and Inspection Procedures
1. Identify types and uses of destructive testing methods
2. Identify the types and uses of non-destructive testing methods
Module RK5 Welding Codes, Standards, and specifications
1. Describe the scope of welding codes, standards, and specifications
Module RK6 Blueprint Reading II
1. Read and interpret piping drawings
2. Perform basic pipe layout
Module RK7 Welding Metallurgy II
1. Describe the grain structure of metals
2. Identify the effects of alloy content and heat treatments on the weldability of steel
3. Identify aluminum, aluminum alloys and their weldability
Level A
Module P11 Shielded Metal Arc Welding (SMAW III)
1. Shielded metal arc weld groove welds using low-alloy electrodes on steel plate and pipe
2. Shielded metal arc weld groove welds using stainless steel electrodes on steel plate and pipe
Module P12 Gas Tungsten Arc Welding (GTAW II)
1. Gas tungsten arc weld groove welds using mild steel filler rod on mild steel pipe
2. Gas tungsten arc weld groove welds using stainless steel filler rod on steel pipe
3. Gas tungsten arc weld groove welds on thin wall stainless steel pipe
4. Gas tungsten arc weld groove welds using aluminum filler rod on aluminum pipe
Module RK8 Welding Metallurgy III
1. Identify common non-ferrous metals and their weldability
2. Identify reactive metals and their weldability
3. Identify die castings and their weldability
Module RK9 Blueprint Reading III
1. Interpret detail drawings of transition pieces
2. Interpret detail drawings of a rolling offset
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